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ELECTRODES FOR RESISTANCE WELDING

COPPER ALLOY SPOT WELDING ELECTRODES

A.T.S. is a qualified supplier of copper alloy electrodes for resistance welding machines, including bended spot-welding electrodes, copper alloy electrodes with conical tip or electrodes with off-center tip.


Various special electrode solutions are available, electrodes for welding nuts with tungsten and/or molybdenum inserts, threaded electrodes and copper alloy electrodes on customer's specific request. 

FAQ and insights

The choice of the welding electrode depends on several factors, including:

  • The type of material to be welded: copper, steel, aluminium and other materials.
  • The thickness of the material to be welded, which affects the choice of the most suitable electrode.
  • The type of welding machine used: spot or roller welding.
  • The geometry of the piece to be welded, which may require specific electrode shapes and characteristics.
  • The required welding specifications: mechanical strength, durability, aesthetic quality and other specific requirements.

To make the best choice, it is advisable to consult the technical data sheet of the material to be welded and the instructions provided by the welding machine manufacturer. In case of doubt, it is always recommended to contact a welding expert to identify the most suitable solution.

Copper alloy electrodes offer several advantages compared to other types of electrodes, including:

  • High electrical and thermal conductivity: they ensure rapid heating and uniform welding.
  • Good wear resistance: they provide long service life and allow a high number of welds.
  • Versatility: they are available in different shapes and sizes to meet the requirements of various welding applications.

When using welding electrodes, it is recommended to follow these simple guidelines:

  • Clean the contact surfaces thoroughly before welding to ensure good electrical conductivity.
  • Check the electrode clamping force to ensure even pressure distribution during welding.
  • Monitor the welding temperature to prevent overheating and possible defects.
  • Clean the electrodes regularly from welding residues to maintain high efficiency and consistent performance.
  • Use original replacement electrodes to ensure optimum performance, reliability and safety over time.
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