Fasteners 824 PLUS Self-Clinching Fastener Press for Sheet Metal Assembly

Reliable fastening performance starts with a controlled and repeatable installation process. For manufacturers working with sheet metal assemblies, the correct installation of self-clinching fasteners is essential to guarantee mechanical strength, component reliability and consistent product quality.

The Fasteners 824 PLUS is an advanced self-clinching fastener press designed for industrial applications where precision, repeatability and process control are critical. This hydraulic fastener insertion machine enables the installation of self-clinching nuts, threaded studs, spacers and other fastening elements into sheet metal components with controlled and consistent pressing parameters.

Developed for modern manufacturing environments, the 824 PLUS self-clinching machine helps companies move from manual adjustment-based operations to a more standardized fastening process. By combining hydraulic power with electronic parameter management, it reduces operator dependency, minimizes production variability and improves assembly quality.

The main advantage of the Fasteners 824 PLUS compared with the standard 824 model is the intelligent management of pressing parameters. The 824 PLUS automatically stores and recalls the correct pressure value for each tooling configuration during turret rotation, both in manual and automatic operating modes.

This automatic pressure management system eliminates repeated manual adjustments during production changes, reduces setup times and ensures that every fastener is installed with the correct force. For manufacturers managing multiple components, different fastener sizes or frequent production changes, the 824 PLUS provides a higher level of process reliability and manufacturing efficiency.

Unlike conventional sheet metal fastening equipment, where the final result can depend heavily on operator experience, the 824 PLUS creates a controlled installation environment. The result is improved fastening consistency, reduced scrap, fewer reworks and greater confidence in the quality of the finished assembly.

With a maximum pressing force of 80 kN (8 tons) and pressure repeatability accuracy of ±1%, the 824 PLUS is engineered for demanding industrial applications. The integrated 10-inch PLC touchscreen control system provides intuitive management of production parameters, cycle monitoring and machine functions, while the anti-crushing safety system with electrical conductivity verification ensures a high level of operator protection.

The 824 PLUS fastener insertion system can be configured for different types of self-clinching fasteners, including nuts, threaded studs and spacers. Its flexible tooling configuration allows manufacturers to adapt the machine to different assembly requirements, materials and production volumes.

For high-volume production, the machine can be integrated with automatic fastener feeding systems. This solution reduces manual loading operations, improves cycle efficiency and supports the automation of repetitive sheet metal assembly processes.

The 824 PLUS is suitable for installing fasteners on steel, stainless steel and aluminium sheet metal components, including applications where controlled deformation and accurate positioning are essential. Its design makes it suitable for a wide range of industrial sectors, from medium-volume production to demanding automated manufacturing environments.

The Fasteners 824 PLUS is used in industries including automotive, electronics, electrical enclosures, HVAC, industrial machinery, metal fabrication, appliances and contract manufacturing, where reliable sheet metal fastening solutions are required to achieve consistent production results.

By combining precision mechanics, electronic process control and automation capability, the 824 PLUS provides manufacturers with a reliable alternative to traditional fastening methods and supports the transition towards more efficient and controlled production processes.

A.T.S. works alongside manufacturers to define the most suitable fastening solution according to material thickness, component design, fastener type, production requirements and automation needs. From tooling selection and process evaluation to automatic feeding solutions and technical support, A.T.S. provides complete solutions for optimizing industrial fastening operations.

With extensive experience in industrial fastening technology and sheet metal assembly solutions, A.T.S. helps companies improve productivity, reduce process variations and achieve higher quality standards through advanced self-clinching fastener installation systems.