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CAPACITOR DISCHARGE WELDERS

RELIABILITY AND PRECISION FOR FAST AND EFFICIENT WELDING

For industrial applications requiring reliable fastening points on thin metal sheets and components, capacitor discharge welders provide an efficient solution for creating strong joints without drilling or additional machining operations. This technology allows studs, bushings and other metallic elements to be welded directly onto the workpiece while maintaining a high-quality surface finish and reducing heat distortion.

The use of capacitor discharge welding systems enables manufacturers to achieve fast and repeatable welding cycles thanks to controlled energy discharge and precise adjustment of welding parameters. Microprocessor-controlled models provide accurate process management, optimized energy consumption and consistent results even in demanding production environments.

A.T.S. supplies a complete range of capacitor discharge welders, including manual solutions, low-power units and advanced systems for semi-automatic and automatic applications. Each system can be configured with suitable capacitor discharge welding guns and accessories according to the type of weldable element, material and production requirements.

The available solutions can be equipped with different types of capacitor discharge welding guns, specifically developed to ensure precision and reliability during the welding process. The correct combination between welding unit, gun and welding element allows strong and durable joints to be obtained on threaded studs, internally threaded bushings, pins and other fastening components.

Among the available technologies, the Power Package system allows multiple welders to be connected to a single high-power unit, improving flexibility and efficiency in production lines where several welding stations are required. This configuration helps optimize space and simplify the management of multiple applications.

Capacitor discharge welders for industrial applications are used in different sectors, including sheet metal fabrication, electrical equipment, automation, industrial machinery and technical component manufacturing. The low heat input of the process makes this technology particularly suitable when both mechanical strength and aesthetic quality are important requirements.

A.T.S. Lamberti supports manufacturers, engineering departments and technical offices in selecting the most suitable capacitor discharge welding solution, evaluating materials, sheet thicknesses, weldable elements and production needs. Through technical advice and application support, A.T.S. helps customers achieve reliable, precise and repeatable welding results.

FAQ and insights

A capacitive discharge welding machine is a device that uses the energy stored in capacitors to perform precise and reliable welding operations.

This technology makes it possible to achieve high-quality welds on different materials and thicknesses, using weld studs and other fastening elements, ensuring efficient and durable results.

A.T.S. Lamberti offers a wide range of capacitive discharge welding machines, designed to meet the different needs of the industrial sector.

The range includes:

  • Low-power manual welding machines, ideal for applications requiring practicality, precision, and ease of use.
  • Semi-automatic capacitive discharge welding systems, designed to improve production efficiency while maintaining a high level of control over welding quality.
  • Automatic capacitive discharge welding systems equipped with microprocessors and inverter technology, developed to ensure high performance, precision, and reliability even in the most demanding industrial applications.

The main advantages include:

  • Ability to weld studs or bushings onto thin metal sheets without the need to drill holes or deform them, preserving the integrity of the material.
  • High mechanical resistance to tensile forces, tearing, and vibrations, ensuring a safe and durable fastening.
  • Fast welding process, with reduced cycle times that help increase production efficiency.
  • Low energy consumption, for more efficient and cost-effective use of resources.

In general, capacitive discharge welding machines represent an efficient, versatile, and safe solution for welding studs and metal inserts on a wide range of materials.

The Power Package is an innovative solution developed by A.T.S. Lamberti that allows individual capacitive discharge welding machines to be connected to a single power unit.

This configuration improves the efficiency of the welding system and optimizes overall performance, ensuring greater reliability and productivity in industrial processes.

Capacitive discharge welding machines can weld studs and other fastening elements made from different materials, providing suitable solutions for a wide range of industrial applications.

Weldable materials include copper-plated 4.8 steel, A2-50 stainless steel, AISI 316 stainless steel, AllMg3 aluminium, and CuZn37 brass, ensuring a strong, precise, and durable weld.

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